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Quality control pre-shipment inspection AQL

Quality control pre-shipment inspection AQL

Quality control pre-shipment inspection AQL

Quality control pre-shipment inspection AQL

As per Quality control pre-shipment inspection AQL to Quality Assurance and packing in order for a shipment before exporting under AIM Control (AIM Group®)  inspector's activities.

Quality_control_pre_shipment_inspection_AQL

1. Quality Control Managers

Quality Control Managers are often referred to as QC Managers.

An experienced QC manager is very important to any organization involved in the production of apparel.  A good quality control program requires a competent quality control manager (or quality control supervisor).  The quality control manager is responsible for overall quality control systems, procedures, and directions. Let appoint us to get AIM Control's Q.C manager/ inspector: Email

All quality inspectors of AIM Control (AIM Group®)  (also referenced as QC's) report to the quality control manager of AIM Control. Therefore, Our QC manager have experienced with delegating responsibility and have good skills managing others.  The person that fits the role of our QC supervisor must have more then just knowledge of manufacturing, inspection processes, and audits.  They must have full manufacturing knowledge as well as top notch managerial skills.

The size of the product factory or volume of business, determines the number of quality control staff your QC department should have.  If you own a factory or manufacturing company request us for QC staff, please kindly contact with us to help you determine the proper number of employees needed to properly manage your volume of production.

Although there are many important elements of an effective quality control program, two elements are essential: leadership of management and careful inspection of merchandise.  It is beneficial for companies, buyers to maintain high quality standards.  Firstly, your company, suppliers, sellers, buyers will be respected for shipping only high quality goods. Secondly, if you have a good quality assurance system in place, you will avoid costly charge backs. 

Make sure that your sides have a very good QC Manager/ Inspector

2. Initial Production

To Quality Assurance / Quality Control for your goods and shipment which buy from you, first of all, you need to appoint AIM Control (AIM Group®)  exported goods inspection and imported survey services Division to control your supplier/ sellers/ Contractor/ Sub-Contractor . . .These inspections of AIM Control are consisted of:

Factory Visit Inspection / Assessment: AIM Control's Supplier Audit providing to verify your supplier/ sellers/ Contractor/ Sub-Contractor is truly.

AIM Control (AIM Group®)  auditors also identify seller's Ability, Last Sales, Markets, Production lines, Equipment & Sub-Machines, Main Production, Criterion, Standards, Code of product, Barcode, Hazard management, Award, the Experience, Official Register License of Government, Limited Legal Capital and others.          

Manufacturing Materials Inspection and meeting: the manufacturing materials inspection is AIM Control's pre-production inspection (PPI) providing to verify the entire manufacturing materials meeting with standard of production and international rules.  

AIM Control (AIM Group®)  inspector will randomly inspect the raw material, rough products, and composition parts, according to consignor’s AQL. AIM Control's Pre-production Inspection Services are available at time. General inspection steps: 

  • Raw material inspection
  • Assembling parts inspection 
  • Semi-finished product inspection 
  • Producing equipments condition inspection 
  • Producing technology inspection and QA staff configures verifying.

Initial Product inspection: The Initial Product inspection is AIM Control's First Article Inspection is one of the primary product inspection for the inspection and testing of vendor components on the Product Lot fabricated firstly. The testing of a pre-production sample is considered essential in the process of approving an order or contract; the first article inspection should determine if the product meets acceptance requirements and quality control requirements. Buyer or AIM Control (AIM Group®) Customers who request AIM Control's inspector to perform such inspections are recommended to identify this in the contract, and to use specific forms to document the results.

3. In-Process Quality Control/Inspection

If you could not guess from the name, "in-process quality inspection" is actually quality control steps that take place thought the process of goods production or product production. This is also often referenced as "inline" inspections or inline audits.  As opposed to simply doing audits after the completion of production. 

One of the keys to producing good quality merchandise is an in-process quality control program.  Although it is possible to control your outgoing quality with only a good final audit, it is NOT recommended to simply rely on that approach.  Unless you install an effective in-process quality control program, your cost of excessive seconds and repairs may be high.  It is far more effective to correct the problem at the operator level, then after the products are completely assembled, pressed, packages and prepared for shipping.  Being able to deliver your merchandise on time is important to your customers.  Good in-process controls help assure that the final audit runs smoothly and allows for timely delivery.  You certainly do not want to learn in your final audit about problems that could have easily been fixed if detected earlier. 

The primary purpose of the in-process auditing is to identify problems as early as possible.  A problem may be caused by the operator, the machine, or other factors.  The inline audits will help you find specific problems in production.  The only way to fix a problem is to find the problem.  It is important to find errors as quickly as possible so that they can be corrected as fast as possible. 

What do we check during an In-Process Inspection?

In-Process Inspection is AIM Control (AIM Group®) production monitoring is to Product appearance (AQL) survey, workmanship quality audit, size measurements, weight check, functionality assortment, accessories, labeling & logos, packaging, packing and other tests and special requirements, depending on the product and the export market.

AIM Control (AIM Group®) team of inspectors chooses a specific quantity of completed products, according to AQL tables – and inspects them according to your specifications, requirements and according to our protocols and expertise. After completing the In-Process Inspection, a fully detailed In-Process Inspection report with pictures and comments is sent to you. Then you are able to Accept or Reject your shipment online.

The added value of an In-Process Inspection?

AIM Control (AIM Group®) will intervene in the middle of the production process, we check if the quality of your products reaches your standards and AIM Control’s  inspectors make a statement of your production schedule. AIM Control (AIM Group®)  inspectors inspect the actual production volume to avoid any delays in your final shipment. At this stage, you can still modify the production protocol and still be on time with your order in case of problems.

Highlights of this quality control inspection service

To assure that the mass production quality is the same as the golden (pattern or master) sample:

  • Implement the necessary corrective actions before having too many defects
  • Be aware of the percentage of defects of finished products

The exact statement of the production planning

  • Avoid unnecessary costs and delays

Why should I book AIM Control’s quality control pre-shipment inspection AQL?

Because you might want to check if the production is running smoothly and reason to you should keep pressure on your vendor’s responsibility and even though trust is good, but control is better

4. Quality Assurance

Quality Assurance is similar to quality control of product and/or goods.  The fundamental principal is that manufacturers and suppliers wish to maintain control over the quality of their goods and/or product etc. 

In order to manufacturer high quality goods, companies involved in manufacturing need to maintain some sort of quality assurance or quality control plan and procedures.  The QA activities should include factory monitoring, testing, inspections, audits etc.

AIM Control (AIM Group®) AQL CHART

Acceptable Quality Levels

Quality_control_pre_shipment_inspection_AQL_chart_1

  • up_arrowThis up arrow means, use the first sampling plan BELOW the arrow.  If sample size equals, or exceeds, lot size, carry out 100% inspection.
  • ArrowThis down arrow means, use the first sampling plan ABOVE the arrow.

Quality_control_pre_shipment_inspection_AQL_chart_2

 

5. Final quality control pre-shipment inspection AQL to Quality Assurance

To Quality Assurance and Control for your goods in final production before loading of shipment to export/ output, AIM Control (AIM Group®) surveyors/ inspectors conduct the Final InspectionPre-shipment inspection is to assure your goods meets with your requirement's standard and contract as well product's specification and as well packing, marking, label and other are suitable for regulation.

See more Final Inspection/ Pre-shipment inspection

 

Contact  us


Written : @AIM Control
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